Battery Welding Solutions

Connect, seal, and assemble battery cells with the precision demanded by next-generation energy storage. Our laser battery welding systems handle copper busbars, cell tabs, and enclosure sealing with zero spatter and controlled heat input to protect sensitive electrochemistry.

ABB Robot
Automation

0.2 – 2.5 mm
Thickness Range

3 Materials
Al / Cu / Ni

EV Focus
Application

Machine & Process Details

Machine	ABB Robot
Process	Battery Welding

Compatible Materials

Aluminium

Copper

Nickel

Capability / Thickness Range

Range / Details

0.2 mm to 2.5 mm welding

Key Process Points

Specialised laser welding process for EV battery cell and module assembly
Handles Aluminium, Copper, and Nickel — the three primary materials in battery interconnects
Thickness range of 0.2 mm to 2.5 mm covers cell tabs, busbars, and current collectors
ABB robotic arm delivers precise, repeatable weld positioning on battery modules
Low spatter process critical for battery pack cleanliness and safety
Dissimilar metal combinations (e.g., Copper to Aluminium) achievable with optimised parameters

Typical Applications

Cell-to-busbar welding in EV battery packs
Battery tab and current collector welding
Module housing and end-plate sealing
Copper busbar to terminal connections
Nickel-plated steel cell can welding

This is a dedicated battery welding setup on the ABB robot, separate from the general laser welding cell, optimised for battery-specific material and weld geometries.